Capacity

Knitting – Packing (Current)

Gauge Capacity/month Capacity/year
3.5 – 7gg 165,000 sweaters 1,980,000 sweaters
7.5 – 14gg 337,125 sweaters  4,045,500 sweaters
Total 502,125 sweaters 6,025,500 sweaters
Capability
Factory Strengths
  • The Most Advanced sweater factory in Bangladesh
  • Designing & Manufacturing for Prominent Brands
  • 2 Fully Compliant Factory with Prestigious Certifications
  • Stunning Green Premises with LEED Gold Certified Unit 2
  • Export to 20+ Countries since 2004
  • Latest Automatic Machineries
  • Industrial Engineered Production
  • 100% Quality Assurance & Control
  • Capability to Manufacture any Flat Knitwear
  • Highly Skilled Experienced Employees
  • 24/7 Communication Support for Buyers
  • Competitive Pricing
  • Expert Fashion Design, R&D, Industrial Engineering, Merchandising, Lean Production, Commercial, Accounts, HR, Admin, Compliance, Sampling & Total Quality Management teams
  • 100% On-time Shipment
Product Categories All types of Flat Knit Garments including Sweaters, Cardigans, Pullovers, Dresses, Ponchos, Hoodies, Scarves, Leggings, Shorts, Beanies
Gauge Capability 3-14 gg
Size Capability All sizes for Women, Men, Boys, Girls & Infants
Knit Capability All types of Jersey, Intarsia, Jacquard, Pointelle, Argyle, Cable, Rice, Waffle, Tube, Shaker, Ottoman, Pattern, Rib
Factory Operations Winding – Automatic Knitting – Linking – Trimming – Mending – Washing – Accessories Attachment – Ironing – Sewing – Finishing – Packing
Production Lead Time 75-90 days for Local Yarn

90-120 days for Chinese yarn
MOQ 3000 sweaters per colour per style
Sampling Lead Time 7-14 days for local yarn

21-30 days for Chinese yarn
Sampling Capacity Fit + PP + Size Set samples: 30/day

R&D samples: 30/day
Major Export Countries Europe: United Kingdom, Republic of Ireland, Spain, France, Germany, Belgium, Poland, Denmark, Italy, Switzerland

America: United States, Canada, Mexico, Brazil

Oceania: Australia, New Zealand
Yarn Capability Everbright Sweater Limited is certified with Oekotex, GOTS, BCI, LEED Green Factory; hence is permitted to produce sweaters with these labels.

  • Cotton – Regular, GOTS, BCI, Organic, Recycled, Slub, Roving, Stone Washed, with Neps, Melange
  • Acrylic – Regular, Roving, Piece Dyed, Mohair Like, Cashmere Like, Cotton Like Melange, Popcorn, Smiling Cotton Like, Slub, Tube, with Neps
  • Viscose – Regular, Ecovera, FSC
  • Polyester – Regular, Feather, Chenille, Toothbrush
  • Nylon – Regular, Feather, Cat Feather
  • Wool – Regular, Marino
  • Cashmere
  • Alpaca

Mixed / Blended / Twisted Yarn Options:

  • Mossy (Blend of Acrylic, Polyester, Nylon, Spandex, Wool in varying percentages)
  • PBT (Viscose Polyester Nylon Blend)
  • Cotton with Acrylic / Polyester / Nylon
  • Acrylic with Wool / Nylon / Polyester
  • Viscose Nylon / Polyester

Almost all yarns can be twisted with Lurex
Accessories Capability Button, Zipper, PU Patch, Fabric Patch, Embroidery, Print, Sequence, Stone, Pearl, Pompom, Fleece
Payment Terms At sight LC or TT
Bank Southeast Bank Limited
Credit Rating A-

Advanced Machineries

Advanced Multigauge Automatic Knitting Machines
JAPAN

ESL can knit over 5 million sweater annually using its almost 600 automatic knitting machines primarily of the world’s leading brand, Shima Seiki.These machines occupy 5 fully air-conditioned floors running in 2 shifts, at its LEED Certified Factory Unit 2. Our machines gives us the capability to knit any pattern & styles possible in minimum time with the best quality & highest accuracy.

Shimatronic CAD Program Machine
JAPAN

ESL Uses Shimatronic APEX Design System to create the knitting programs. The system supports everything from planning and design, colorways and realistic fabric simulation to 3D virtual sampling. It contributes to sustainability by eliminating waste from the fashion supply chain.

Semi-Auto High Speed Linking Machines
CHINA

ESL uses UNIMAC high speed direct drive dial linking machine with high precision system and variable speed control.

Automatic Winding Machines
CHINA

Automatic Winding Machines are used to accurately wind & rewind the yarn so they pass through perfectly at knitting. Built in vacuums prohibits yarn dust contamination.

Automatic Cup Seamer & Master Overlock Machines
ITALY

Exacta CupSeamers are Elastic, Fast & used for high quality make up of fully fashioned knitted outwear. Exacta CupSeamer can reach a production capacity of 400 garments in 8 hours shift, maintaining the quality standard of the traditional linking machines.

Exacta Master Overlock machine is used to join knitwear parts with the utmost precision, especially for those garments which require patterns, stripes or colours matching.

Overlock, Bertack, Sewing, Button & Flatlock Machines
JAPAN

Our sewing & special function attachments are of the most renowned & trusted Juki brand, helping us to complete these operations with excellent precision & quality.

Supporting Advanced Machineries

Needle Detector Machine
JAPAN

Hashima Metal Detectors provide us with the perfect reliability we need in detecting any small metallic objects such as the head/tip of a needle before the garment enters the metal free zone at the final stage of packing.

Needle Bed Cleaning Machine
ITALY

We use H2G Needlebed Washing Machine for ecological cleaning of to maximise the performance of the mechanics of our advanced automatic knitting machines.

Air Compressor
INDIA

This CE, ASME & UL Listed powerful energy efficient Screw air compressor with induction motor, supplies high-pressure moisture-free dry air to 5 floors branch throughout via stainless steel pipes. These pipes connected to air guns at regular intervals, are used to remove yarn dust from the automatic knitting machine bed to prohibit contamination.

Generating Steam with Industry Leading Boilers
SOUTH KOREA
USA

ESL uses 3 industry leading boilers:
 Two 1-ton Fulton Gas+Diesel boilers
 One 2-ton Youngjin Incineration Boiler (South Korea)
These boilers are backed by an online UPS for uninterrupted power supply & steam pressure for the irons & dryers.

The efficient Incineration boiler converts biofuel energy from wastage garments parts into high pressure steam to power irons & dryer. Steam & Gas flow meters is connected to the system to determine the efficiency of the boilers.

Fast High-Safety Cargo Lift
FINLAND
CHINA

ESL Unit-1’s reliable Diao Cargo Lift & Unit-2’s fast, energy-efficient KONE cargo lift is used to rapidly transfer goods, minimising time losses.

The installed Auto Rescue Device automatically opens the Certified Fire-Rated Doors at the nearest floor in case of power loss – ensuring utmost safety. The Auto Voltage Regulator maintains lift performance during power fluctuations.

Central VRF Air-conditioning
SOUTH KOREA
JAPAN

Five floors of ESL’s LEED Certified Unit 2 holding the Automatic Knitting Machines are fully VRF air-conditioned.
The system is Energy Efficiency Certified with Smart Management & all CFC Free Equipment. It is geared with Digital Variable Multi (DVM) Outdoor Units, Fresh Air Exchangers, Energy Recovery Ventilators, Outdoor Air Filtration, Dual Digital Inverters, Dust Filters & Smart Temperature Control.

Building Management System (BMS)
USA
AUSTRIA
JAPAN

Everbright’s Green factory uses the smartest BMS technology in the world with advanced Direct Digital Controllers (BACnet over IP) to control the Indoor Environment.
The BMS Intranet network is connected with Flow and Energy Multifunctional Meters, recording demand & consumption.
Electricity Consumption is measured from the machines, air conditioning & lighting to create a data representation.
Timer Controls & Occupancy Sensors are used for Energy Efficient, Environment Friendly SLED Lighting.

The Water Consumption is measured with flow meters integrated to the supply & waste lines. The BMS controls water overflow & tracks Overuse.

Air Flow Meters & Sensors measure Temperature, Humidity & CO2.

The Efficiency of the Power Generator is determined by measuring the fuel consumption using flow meters.

Steam & Gas flow meters are connected to the system to determine the efficiency of the boilers.

The BMS uses Advanced Application Programming Tools as well as Graphics Building & Animations to continuously analyse the data to maximise utilisation of energy & minimise waste to diminish our carbon footprint.

Industry Leading Power Systems

Uninterrupted 3 MEGA Volts-Ampere Dedicated Power Station
SWITZERLAND
GERMANY
FRANCE
JAPAN
SWITZERLAND
USA

Everbright Sweater Limited is powered by one of the most powerful dedicated electricity connection & advanced substation in the country, using only the best & most reliable equipment assembled from around the world.

This Three Million Volts-Ampere Power Station is built with two transformers: 3MVA 33kV & 11Kv with OLTC, 33kV Current & Potential Transformer & ABS complete with VCB HT Switchgear, ACR, Protection & Control Panel, Earthing System, Outdoor SPC H-Pole, CT & PT metering, Power Factor Improvement Plant, Surge Protection & LPS.

Advanced Busbar Trunking System
TURKEY

To ensure utmost safety, efficiency & longitivity of our electrical equipment, we have used the very best busbar trunking systems throughout the factory instead of standard wiring to supply power from the 3 Mega Watt Substation to the MDB, power transfer to all floors & from the distribution boards to the production machines, air conditioning & SLED lighting channels.

All Busbar Trunking Systems are EAE Technology branded. The equipment is Fire Resistant as well as IEC, CE & TSE Certified for Safety & Efficiency.

Online UPS Power Supply
USA

All Automatic Knitting Machines, Boilers & Fire Alarm Systems are supported by floor-wise Online UPS to ensure that the power is uninterrupted & stable at all times.

Backup Power Generator
USA

The 2MVA dedicated power station ensures Everbright has electricity at all times even when the entire surrounding area is out of power. However, for rare cases when there is a fault or the grid is being maintained, Everbright Power Generators to ensure adequate backup electricity.

The efficiency of the power generator is determined by measuring the fuel consumption using flow meters.

15000W Solar Panels Power Integration
GERMANY

ESL uses green solar power in its grid utilising photovoltaic cells from GSPV. We aim to expand our power generation from
renewable resources over the coming years.

Certified Electrical Equipment
SWITZERLAND
FRANCE

The best & safest electrical equipment from ABB & Schneider have been used for all Electrical Distribution Board Equipment.

Full List of ESL Machines

Advanced Production Machineries List
S/N Machine Type Description Brand Origin Quantity
1 Automatic Knjtting Machines 3-14gg Shima Seiki (Primarily) Japan, China 600
2 CAD Program Machine Shimatronic Japan 3
3 High Speed Linking Machine 3-14gg Unimac China 417
4 Automatic Winding Machines 60 Spindles Zinya, Fangguiming China 4
5 Automatic Cup Seamer 12-14gg Exacta Italy 16
6 Master Overlock Machine 3-14gg Exacta Italy 6
7 Manual Linking Machine 3-14gg Running Tiger China 122
8 Overlock Machine 3-14gg Juki Japan 14
9 Bartek Machine Juki Japan 21
10 Sewing Machine Juki Japan 82
11 Button Hole Machine Juki Japan 11
12 Flatlock Machine Juki Japan 3
13 Button Stitch Machine Juki Japan 8
14 Washing M/C Tai Yat Taiwan 8
15 Hydro Extractor Tai Yat Taiwan 6
16 Dryer Tai Yat Taiwan 11
17 Iron with Vacuum Table Baijinlong China 102
18 Needle Detector Machine Hashima Japan 2
19 Dust Lifting Machine Local Bangladesh 4
20 Button Pull test Machine Local Bangladesh 1
21 Manual Winding Machine 8-12 Spindles Local Bangladesh 13
22 Part Opening Machine Local Bangladesh 9
23 Auto Placket Machine Local Bangladesh 18
24 Light Check Machine Local Bangladesh 40
25 Snap Button Machine Local Bangladesh 4
26 Label & Hanger Loop Cutter Local Bangladesh 4
  Total Production Machines       1529
Supporting Advanced Machineries List
1 Dedicated Power Station 3 Mega VA ABB, Siemens, Telemecanique, Nippon steel, Weidmann, Cooper Switzerland, Germany, France, Japan, USA 1
8 Solar Panel 15000 W GSPV Germany 1
3 Incineration Boiler 2 Tonnes Youngjin Bluetech South Korea 1
2 Gas Boiler 1 Ton Fullton USA 2
5 Generator 708 KW Cummins, Denyo, Perkins USA, UK 3
14 Online UPS 630 KW Vertiv, Emerson, Trisma, ABB USA, Japan, Switzerland 6 2 addition by 2021
12 BMS HONEYWELL, REGIN, OMRON USA, Austria, Japan 1
10 Cargo Lift 4500kg KONE, DIAO Finland, China 2
4 Needle Bed Cleaner H2G Italy 1
16  Central VRF Airconditioning SAMSUNG, HITACHI, SANYO South Korea, Japan 5
15 Air Compressor 1420 L ELGI India 2
13 Electric Car Charging Station 32 A EVSE UK 1
6 PA System Bosch Germany 1
7 UL Fire Detection System Advanced, Simplex, Argus UK, USA, Italy 2
9 UL Listed Hydrant System Sffeco, Emaco UAE, USA 1

Lean Manufacturing

The entire production process is set out in line system.  The production in each floor is closely monitored with problems resolved by production managers, sectional in-charges & supervisors. Data is computed continuously against the targets in the manufacturing plan. Every ESL operator are experts in their fields, recruited on merit & trained to requirement.